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Alloy Insert - List of Manufacturers, Suppliers, Companies and Products

Alloy Insert Product List

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[Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

[Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

Use of stubborn determination! A case where even with a long protrusion, fear was significantly suppressed.

We would like to introduce a case where our "SIC-EVO" achieved improved machining surface accuracy and a sevenfold increase in tool life, even for long overhang side machining of SS materials. The customer's challenge was that the overhang was long at 200mm (gauge length 400mm), leading to chatter and poor machining surface accuracy, as well as insert wear during single workpiece machining, resulting in poor tool life. To address this, we realized improved machining surface accuracy and extended insert life with the "SIC-EVO SSV type." Even with a long overhang, we significantly suppressed chatter through steadfast usage. [Case Overview (Partial)] ■Workpiece: Vehicle parts ■Material: Carbon steel (SS400) ■Challenges - Poor machining surface accuracy - Poor tool life *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] High-efficiency and stable processing of deep pocket machining with MQX.

[Processing Example] High-efficiency and stable processing of deep pocket machining with MQX.

Excellent chip discharge performance! Reduced wear and significantly improved lifespan.

We would like to introduce a case where our "QM Max" has enabled stable and efficient deep pocket machining. The customer's challenge was that due to unstable machining, chatter occurred during pocket machining when exceeding 30mm with the current product, and there was rapid wear during deep cutting, resulting in a short insert lifespan. Therefore, we achieved stable and efficient pocket milling with the "QM Max - MQX type." Its excellent chip evacuation properties prevented jamming during pocket machining and contributed to reducing cracking. [Case Summary (Partial)] ■ Workpiece: Test piece (unstable work) ■ Material: Alloy tool steel (SKD61 30HRC) ■ Challenges: - Chatter occurred during pocket machining when exceeding 30mm due to unstable machining. - Rapid wear during deep cutting resulted in a short insert lifespan. *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Groove machining with increased cut of FCD500

[Processing Example] Groove machining with increased cut of FCD500

The machine's load meter value is low, and there are no chippings! A case that achieved long life and stable processing.

We would like to introduce a case where our "Shoulder 6" achieved long tool life and stable machining even with increased cutting depth in groove machining of FCD500. The customer's challenge was that the current tool could not increase the cutting depth, resulting in low efficiency. With our product, we increased the cutting amount (ap) to 6mm for groove machining, which resulted in low and stable machine load meter values. The wear on the insert was minimal, and there were no chipping issues, leading to a long tool life. [Case Overview (Partial)] ■ Workpiece: Machine parts ■ Material: Ductile cast iron (FCD500) ■ Challenge: Unable to increase cutting depth with the current tool, resulting in low efficiency ■ Solution: Improvement with "Shoulder 6 EXSIX type" *For more details, please refer to the related links or feel free to contact us.

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