Alloy Insert - メーカー・企業と製品の一覧

[Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

Use of stubborn determination! A case where even with a long protrusion, fear was significantly suppressed.

We would like to introduce a case where our "SIC-EVO" achieved improved machining surface accuracy and a sevenfold increase in tool life, even for long overhang side machining of SS materials. The customer's challenge was that the overhang was long at 200mm (gauge length 400mm), leading to chatter and poor machining surface accuracy, as well as insert wear during single workpiece machining, resulting in poor tool life. To address this, we realized improved machining surface accuracy and extended insert life with the "SIC-EVO SSV type." Even with a long overhang, we significantly suppressed chatter through steadfast usage. [Case Overview (Partial)] ■Workpiece: Vehicle parts ■Material: Carbon steel (SS400) ■Challenges - Poor machining surface accuracy - Poor tool life *For more details, please refer to the related links or feel free to contact us.

企業：ダイジェット工業
価格：Other

cutter

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[Processing Example] High-efficiency and stable processing of deep pocket machining with MQX.

Excellent chip discharge performance! Reduced wear and significantly improved lifespan.

We would like to introduce a case where our "QM Max" has enabled stable and efficient deep pocket machining. The customer's challenge was that due to unstable machining, chatter occurred during pocket machining when exceeding 30mm with the current product, and there was rapid wear during deep cutting, resulting in a short insert lifespan. Therefore, we achieved stable and efficient pocket milling with the "QM Max - MQX type." Its excellent chip evacuation properties prevented jamming during pocket machining and contributed to reducing cracking. [Case Summary (Partial)] ■ Workpiece: Test piece (unstable work) ■ Material: Alloy tool steel (SKD61 30HRC) ■ Challenges: - Chatter occurred during pocket machining when exceeding 30mm due to unstable machining. - Rapid wear during deep cutting resulted in a short insert lifespan. *For more details, please refer to the related links or feel free to contact us.

企業：ダイジェット工業
価格：Other

Other cutting tools

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[Processing Example] Groove machining with increased cut of FCD500

The machine's load meter value is low, and there are no chippings! A case that achieved long life and stable processing.

We would like to introduce a case where our "Shoulder 6" achieved long tool life and stable machining even with increased cutting depth in groove machining of FCD500. The customer's challenge was that the current tool could not increase the cutting depth, resulting in low efficiency. With our product, we increased the cutting amount (ap) to 6mm for groove machining, which resulted in low and stable machine load meter values. The wear on the insert was minimal, and there were no chipping issues, leading to a long tool life. [Case Overview (Partial)] ■ Workpiece: Machine parts ■ Material: Ductile cast iron (FCD500) ■ Challenge: Unable to increase cutting depth with the current tool, resulting in low efficiency ■ Solution: Improvement with "Shoulder 6 EXSIX type" *For more details, please refer to the related links or feel free to contact us.

企業：ダイジェット工業
価格：Other

Other cutting tools

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[Case Study] Achieving Short Lead Times and Small Lot Prototyping with a Sheet Chocolate Method Without Molds

We will introduce examples that contributed to reducing development costs by avoiding unnecessary mold production!

We would like to introduce examples of processing using Mizuho Industry's unique "plate chocolate manufacturing method." Our customers faced challenges such as a high demand for comparing multiple insert shapes during the development stage, and the conventional mold manufacturing process being geared towards mass production, making it unsuitable for small lot production. After processing at our company, we significantly shortened the development lead time, allowing for efficient comparison and evaluation of multiple insert shapes. We were able to verify processing characteristics such as cutting resistance and chip discharge in advance during the small lot prototype stage. [Challenges and Background] - There is a high demand for comparing multiple insert shapes during the development stage. - Conventional mold manufacturing is based on mass production, making it unsuitable for small lot production. - Mold production requires time and cost, making it difficult to prototype multiple shapes within a short development lead time. - Insufficient design verification and cutting evaluation led to decreased development efficiency. *For more details, please download the PDF or feel free to contact us.*

企業：瑞穂工業大阪本社
価格：Other

Processing Contract

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High hardness steel turning insert "Bertio" diamond shape 55° for internal diameter machining.

Suitable for hardened steel with HRC61 or higher! Achieved improved finishing accuracy and wear resistance with sharp cutting performance. Diamond shape 55° inner diameter processing (DCMT11T302)

Our high-hardness steel turning and high-strength material cutting insert chip "Bertio" is suitable for hardened steel with a hardness of HRC61 or higher. Utilizing the characteristics of high hardness/high toughness carbide "HRA95.0," it features a sharp edge design. This results in improved finishing accuracy and wear resistance due to its sharp cutting performance. Unlike cBN inserts that require high rotation speeds, it can be used with general-purpose equipment. Additionally, compared to conventional tools, its lifespan is improved, leading to greater cost-effectiveness. 【Features】 ■ Suitable for hardened steel with HRC61 or higher ■ Edge shape with a sharp edge ■ Improved finishing accuracy and wear resistance due to sharp cutting performance ■ Usable with general-purpose equipment compared to cBN inserts that require high rotation speeds ■ Improved lifespan compared to conventional tools, resulting in high cost-effectiveness *For more details, please refer to the PDF document or feel free to contact us.

企業：片桐製作所
価格：Other

lathe
Grinding Machine
Other cutting tools

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Alloy Insert - メーカー・企業と製品の一覧

Alloy Insertの製品一覧

[Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

[Processing Example] High-efficiency and stable processing of deep pocket machining with MQX.

[Processing Example] Groove machining with increased cut of FCD500

[Case Study] Achieving Short Lead Times and Small Lot Prototyping with a Sheet Chocolate Method Without Molds

High hardness steel turning insert "Bertio" diamond shape 55° for internal diameter machining.

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